PCB Design Services And Solutions

By Jeannie Chapman


PCB design services require skilled designers who know how to come up with an optimum physical layout for a printed circuit board. They use cutting-edge CAD tools and other PCB design software that helps them create all kinds of board designs. No matter what sort of board and layout is required to be made, it's always going to be a multi-stage designing process starting with schematic capture.

Information about three key aspects of the project must be provided by the client to the designer. The schematic is obviously the most important thing. Note that it may also be in the netlist format. The netlist file contains the circuit's connectivity details and descriptions for the components.

The client also has to provide the BOM (bill of materials) that lists all the components to be used and their footprints, although some designers also offer assistance with component footprint capture. Then there's also the board outline that must be provided. The outline, schematic/netlist and the BOM together constitute all the necessary information that will be used for designing the PCB.

There are many intermediate techniques used in several stages that build on the schematic or netlist. These functions include things such as library development, signal integrity checks, stress analysis, thermal simulation and EMI checking. All this leads up to the generation of the gerber file. This is the most commonly used format used for transferring complete PCB images ready for manufacturing.

Designers must be able to work on complex solutions involving everything from digital and analog to RF circuits and mixed PCBs. The board can be designed as per specifications as a single or double sided board, or a multi-layered one. The size is also likely to vary, and so will other factors such as component quantities and pin densities.

The designer also has to decide the board characteristics. This is the method that must be used for mounting components and creating circuit traces. The most popular technique that is now in use is called surface-mount technology.

Using this surface-mount technique, the end caps are directly soldered now on the same side of the board. This new method has almost completely replaced the earlier through-hole boards. In these older boards, leads were inserted from one side of the board and soldered onto traces on the other side.

Designing new boards is just one part of the services offered by PCB designers. They may also be asked to perform other functions such as evaluate designs, along with the components used and their footprints. Clients sometimes ask them to assist with procurement of prototypes and check for availability and pricing information against the BOM contents.

Certain PCB design services are required even after the client receives the finished product. Customers may seek changes to the design immediately or in future, and reorders are quite common. It works the other way around too, with designers asked to reverse engineer gerber files or film artwork into a netlist format or schematic. This is often required when complex circuits require heavy modifications at the most basic level.




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